Some resources I checked:
http://digital.graphcompubs.com/article/AAV+Rebuild+Procedure/2044913/0/article.html
http://www.bernardembden.com/xjs/idle/index.htm
http://www.jaguarforums.com/forum/xjs-x27-32/aav-valve-replaced-now-101505/
And the best source for this matter:
http://www.jag-lovers.org/xj-s/book/AAV.html
I was hoping that my piston was only stuck and could be losened up easily but it turned out differently. Here the location of the AAV:
At first I removed the airfilter, started up the engine again and put my thumb in the airhole going to the AAV. Idling went down drastically and engine almost stalled.
Then I noticed this air nipple which was topped off. Likely part of the vacuum circuit? I need to find out to what is should be connected to?
With the airbox removed I now easily could remove the airhose connected to the AAV. I then noticed this had another airhose connected to it which was topped off with a screw. Now I know this one needs to be connected to the airvent on the distributor cap
( http://erwinxjs.blogspot.nl/2016/09/distributor-cap-and-rotor-replacement.html )
Unscrewing the AAV was done easily. The 90 degree hose going to the manifold however slightly torn at the edge, so that will require a new one.
But this didn't work at all. So the only option was to dismantle the AAV, following the guidelines:
http://www.jag-lovers.org/xj-s/book/AAVdisassembly.html
Making a small cut to losen up the inner valve holder. The valve itself was severely stuck. I had to jam it out with a hammer! That explains the failure. Before sanding it I tested the thermostat bulb in boiling water but it seems that one wasn't moving at all.
Good I read the following as there appears to be various AAVs around:
http://www.jag-lovers.org/xj-s/book/AAVdifferences.html
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